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[Case Study] Surface Treatment Using "Sn-Cu Based Lead-Free Solder Reflow"

[Case Study] Surface Treatment Using "Sn-Cu Based Lead-Free Solder Reflow"

Achieving cost reduction and quality improvement in surface treatment during parallel production of printed circuit boards both domestically and internationally.

In addition to domestic factories in Japan, we have also expanded our printed circuit board factories overseas, producing the same product range in both domestic and overseas factories while considering product difficulty and pricing. Domestic printed circuit board manufacturers faced cost challenges due to production in overseas factories. For products with a wide variety, there were significant differences in product difficulty. Therefore, relatively low-difficulty products were prioritized for cost-effective production overseas, while high-difficulty products were produced domestically with a focus on quality. As a result, we introduced cost-effective Sn-Cu-based solder for surface treatment overseas. This not only reduced costs from production in overseas factories but also improved overall quality by aligning operations between domestic and overseas facilities. [Case Study] ■ Domestic Printed Circuit Board Manufacturer ■ Introduced Product: Sn-Cu-based Lead-Free Solder Leveler ■ Solder Used: Solder Coat Co., Ltd. LLS-227N *For more details, please refer to the PDF document or feel free to contact us.

  • Printed Circuit Board
  • Soldering Equipment

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[Information] Guarantee System for Lead-Free Solder

[Information] Guarantee System for Lead-Free Solder

Can you guarantee lead-free solder? I will explain our warranty system in detail.

This document summarizes our efforts regarding the guarantee of lead-free solder. It includes the background for using lead-free solder, as well as information on preventing errors and contamination between eutectic solder products and lead-free solder products. [Contents] ■ What is a solder leveler ■ Background for using lead-free solder ■ Types of lead-free solder ■ Currently available solder levelers ■ The necessity of guarantees for lead-free solder ■ Prevention of errors and contamination between eutectic solder products and lead-free solder products ■ Prevention of contamination in lead-free solder ■ Conclusion *For more details, please refer to the PDF document or feel free to contact us.

  • Printed Circuit Board
  • others

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Introduction to Basic Knowledge: "Lead-Free Solder Leveler"

Introduction to Basic Knowledge: "Lead-Free Solder Leveler"

Description of features and points to note. *We are currently handling Sn-Cu based products!

"Lead-free solder reflow" refers to the change from conventional solder to lead-free solder. There are many types available, including those that incorporate Bi (bismuth), In (indium), and Al (aluminum). Due to the RoHS directive enacted in 2006, the inclusion of lead in certain products manufactured and sold within the EU has been prohibited, leading to an increase in the transition to lead-free options. 【Features】 ■ Good wetting and through-hole performance ■ Excellent storage stability, making reprocessing easy after aging ■ Minimal variation in surface thickness *For more details, please refer to the PDF materials or feel free to contact us.

  • others
  • Printed Circuit Board

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Lead-free solder leveler

Lead-free solder leveler

By using commercially available products as much as possible, we can respond smoothly in case of emergencies.

We handle vertical dip-type hot air leveling. We use SUS316 for the dip soldering tank, which is lead-free compliant, and we also use SUS for the exterior and frame, enhancing maintainability and durability. Additionally, by using commercially available products whenever possible, we can respond smoothly to any unforeseen circumstances. A fire damper is also standard equipment. In addition, we have the fully automatic vertical dip-type hot air leveling device "KT-1000." 【Features】 ■ Air heater ■ Hot air nozzle ■ Stirring propeller ■ Air equipment ■ Independent control panel *For more details, please refer to the PDF document or feel free to contact us.

  • Other processing machines
  • Other surface treatment equipment
  • Printed Circuit Board

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